Kompakt yüksek performanslı elektrik motorlarındaki bileşenlerin çoğu otomatik proseslerle üretilmektedir. Üretimin her aşamasında kontroller yapılmasını gerektirirler. Gereksinimler değişse de, hassasiyet süreklilik arz eden bir ihtiyaçtır. E-motor performansı hassas konumlandırmanın, doğru boyutların ve yüksek kaliteli kaynak dikişlerinin sağlanmasına bağlıdır.
ZEISS, mikrometre düzeyinde hassasiyet ve otomatik ve temassız çözümler de dahil olmak üzere bir dizi gelişmiş teknoloji gerektiren bu hassas tertibatlar söz konusu olduğunda uzman çözümler sunan bir kuruluştur.
E-motor uygulamalarının tam kapsamı
Elektrik motorları, hafif ve kompakt olmalarının yanı sıra yüksek hız ve muazzam torku bir araya getiren, elektrikli araçlardaki gerçek güç merkezleridir. Çok az aşınma ile maksimum performans elde etmek için tüm bileşenlerin mükemmel etkileşim sağlayacak şekilde tam olarak birbirine kenetlenmesi gerekir. Hairpinlerin ve sac levha yığınlarının muayenesi, statorlardaki kaynak dikişlerinin kontrolü, rotorların ve şaftların ölçülmesi - ZEISS portföyü ile tüm bu işlemleri yapabilirsiniz. Elektrik motoru uygulamalarına yönelik özel kalite güvence çözümlerimizi keşfetmek için aşağıdaki bağlantılara tıklayın.
Hairpinler
Boyutların ve konumların muayenesi
Hairpinler bükülmüş dikdörtgen bir bakır telden oluşur ve bir yalıtım tabakası ile kaplanır. Deformasyona karşı oldukça hassas olduklarından ve uçlarının kaynaklanması zor olduğundan, stator montaj işlemi sırasında hairpinlerin boyutlarının ve konumlarının kontrol edilmesi gerekir.
Sac levha yığınları 1 mm'den daha az kalınlıkta çok sayıda 2D levhadan meydana gelir. Temel kalite unsurları arasında hairpinler için enine kesit yuva geometrisi, kalıcı mıknatıs yuvaları ve sac yığını grubunun iç ve dış çapı yer alır. Mikrometre ölçeğindeki toleranslar nedeniyle sac levhaların yassı ve çapaksız olması gerekir.
Tüm e-motor bileşenleri arasında stator, performans, güç ve verimliliğin artırılması konusunda en büyük potansiyeli sunan bileşendir. Yeni hammaddeler ve yenilikçi imalat teknolojileri göz önüne alındığında, e-motor güvenliği, güvenilirliği ve performansını güvence altına almak için tüm stator üretim adımlarında kalite güvencesi gereklidir.
E-motorun yüksek performansı ve hızı nedeniyle, rotorun muayene gerektiren çok katı şekil ve konum toleranslarını karşılaması gerekir. Rotor ve stator deliği arasındaki hava boşluğu, e-motorun güvenliğini, güvenilirliğini ve verimliliğini belirleyen ana parametrelerden biridir.
Elektrik motorlarında akım taşıyan iletkenler olarak çok sayıda hairpin kullanılır
Esnek hairpin yapısı ve yalıtkan cila ile hassas kaplama nedeniyle tek tek boyutları geometrik olarak muayene etmek zordur
ZEISS ile avantajlarınız
CMM'lerde optik problarla temassız ölçüm yoluyla hairpinlerin yapısal özelliklerinin üstesinden gelin
ZEISS LineScan kullanılarak gerçekleştirilen lazer triangülasyon sayesinde hairpinlerin ön işleme gerek kalmadan hızlı tam alan dijitalleştirmesi sağlanır
ZEISS ScanBox for eMotors ile hassas yapıların tam otomatik temassız dijitalleştirilmesi
Stator kısa devresini önlemek için hairpin ile stator arasındaki yalıtım kağıdının konumu ve fazla uzun olup olmadığı kontrol edilmelidir
Kaynak öncesi ve sonrasında hairpin uç pozisyonlarının kontrol edilmesi, e-motor güvenliği, güvenilirliği ve performansının sağlanması açısından kritik öneme sahiptir
ZEISS ile avantajlarınız
Optik 3D tarama ve ZEISS CMM'ler ile gerçekleştirilen yalıtım kağıdı konumlandırması
ZEISS PiWeb reporting ve istatistik yazılımı ile optimum proses kontrolü ve farklı ölçüm sonuçlarının birleştirilmesi
ZEISS PRISMO'yu temaslı ölçüm ucu ile kullanarak hairpin kaynak uçlarının konumunu belirleyin
Conta uygulaması sonucu kalan cila kalıntısı, e-motor performansını düşüren veya tamamen arızaya neden olan kaynak dikişi gözenekliliğine neden olabilir
Bu nedenle tüm kaynak dikişlerinin tahribatsız kusur muayenesinden geçmesi kritik bir gerekliliktir
ZEISS ile avantajlarınız
ZEISS METROTOM gibi endüstriyel BT sistemleri ile kaynak dikişi içindeki gözeneklerin ve kusurların tespiti, konumunun tespiti ve sınıflandırılması
Kaynak işlemlerinin tahribatsız kalite güvencesini ve izlenmesini sağlar
E-motorlar için kalite güvencesine ilişkin ek içgörüler
Üçüncü Taraf İçerikleri Engellendi
Çerez tercihlerinizden dolayı video oynatıcı engellendi. Ayarları değiştirmek ve videoyu oynatmak için lütfen aşağıdaki tuşa tıklayın ve "Fonksiyonel" izleme teknolojilerinin kullanımına izin verin.
Optimum kalite kontrolü için beş ölçüm adımı
GROB'da ZEISS eMobility Solutions: Başarı Hikayesi
Üçüncü Taraf İçerikleri Engellendi
Çerez tercihlerinizden dolayı video oynatıcı engellendi. Ayarları değiştirmek ve videoyu oynatmak için lütfen aşağıdaki tuşa tıklayın ve "Fonksiyonel" izleme teknolojilerinin kullanımına izin verin.
Hassas ZEISS teknolojisi ile gerçekleştirilen çoklu ölçüm görevleri
E-Motor Statorunun Ölçümü
Üçüncü Taraf İçerikleri Engellendi
Çerez tercihlerinizden dolayı video oynatıcı engellendi. Ayarları değiştirmek ve videoyu oynatmak için lütfen aşağıdaki tuşa tıklayın ve "Fonksiyonel" izleme teknolojilerinin kullanımına izin verin.
Hassas ZEISS teknolojisi ile gerçekleştirilen çoklu ölçüm görevleri
E-Motor Stator Özelliklerinin Ölçümü
Üçüncü Taraf İçerikleri Engellendi
Çerez tercihlerinizden dolayı video oynatıcı engellendi. Ayarları değiştirmek ve videoyu oynatmak için lütfen aşağıdaki tuşa tıklayın ve "Fonksiyonel" izleme teknolojilerinin kullanımına izin verin.
Hassas ZEISS teknolojisi ile gerçekleştirilen çoklu ölçüm görevleri
E-Motor Sargı Kafası Ölçümü
"Bu nedenle gelen malların girişinden tamamen monte edilmiş parçaya kadar sürekli olarak kontroller yapmak zorundayız: Telin bükülme davranışı nedir, geometri uyuyor mu, hairpinler ile sac metal paket arasına kağıt yalıtım katmanı yerleştirilmiş mi, kaynaklar uygun mu?"
![Yüksek Performanslı E-Motorlar için Kalite Güvencesi]({"xsmall":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.100.33.file/header-motor-overview-1920x640px.jpg","small":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.360.120.file/header-motor-overview-1920x640px.jpg","medium":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.768.256.file/header-motor-overview-1920x640px.jpg","large":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.1024.341.file/header-motor-overview-1920x640px.jpg","xlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.1280.427.file/header-motor-overview-1920x640px.jpg","xxlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original.image_file.1440.480.file/header-motor-overview-1920x640px.jpg","max":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/header-motor-overview-1920x640px.jpg/_jcr_content/renditions/original./header-motor-overview-1920x640px.jpg"} "Yüksek Performanslı E-Motorlar için Kalite Güvencesi")
![Üretimde E-Motor Kalite Yönetimi]({"xsmall":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original.image_file.100.100.file/e-motor_exploded.png","small":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original.image_file.360.360.file/e-motor_exploded.png","medium":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original.image_file.768.768.file/e-motor_exploded.png","large":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original./e-motor_exploded.png","xlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original./e-motor_exploded.png","xxlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original./e-motor_exploded.png","max":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/e-motor_exploded.png/_jcr_content/renditions/original./e-motor_exploded.png"} "Üretimde E-Motor Kalite Yönetimi")
![Hairpinler: Boyutların ve konumların muayenesi]({"xsmall":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original.image_file.100.100.file/02-hairpin-600x600.jpg","small":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original.image_file.360.360.file/02-hairpin-600x600.jpg","medium":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original./02-hairpin-600x600.jpg","large":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original./02-hairpin-600x600.jpg","xlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original./02-hairpin-600x600.jpg","xxlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original./02-hairpin-600x600.jpg","max":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/02-hairpin-600x600.jpg/_jcr_content/renditions/original./02-hairpin-600x600.jpg"} "Hairpinler: Boyutların ve konumların muayenesi")
![Sac Levha Yığınları: Geometri ve yüzey muayenesi]({"xsmall":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original.image_file.100.100.file/03-sheet-stack-600x600.jpg","small":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original.image_file.360.360.file/03-sheet-stack-600x600.jpg","medium":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original./03-sheet-stack-600x600.jpg","large":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original./03-sheet-stack-600x600.jpg","xlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original./03-sheet-stack-600x600.jpg","xxlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original./03-sheet-stack-600x600.jpg","max":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/03-sheet-stack-600x600.jpg/_jcr_content/renditions/original./03-sheet-stack-600x600.jpg"} "Sac Levha Yığınları: Geometri ve yüzey muayenesi")
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![]({"xsmall":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/09-blue-line-motor.png/_jcr_content/renditions/original.image_file.100.33.80,0,1841,587.file/09-blue-line-motor.png","small":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/09-blue-line-motor.png/_jcr_content/renditions/original.image_file.360.120.80,0,1841,587.file/09-blue-line-motor.png","medium":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/09-blue-line-motor.png/_jcr_content/renditions/original.image_file.768.256.80,0,1841,587.file/09-blue-line-motor.png","large":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/09-blue-line-motor.png/_jcr_content/renditions/original.image_file.1024.341.80,0,1841,587.file/09-blue-line-motor.png","xlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/09-blue-line-motor.png/_jcr_content/renditions/original.image_file.1280.427.80,0,1841,587.file/09-blue-line-motor.png","xxlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/09-blue-line-motor.png/_jcr_content/renditions/original.image_file.1440.480.80,0,1841,587.file/09-blue-line-motor.png","max":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/09-blue-line-motor.png/_jcr_content/renditions/original.image_file.1761.587.80,0,1841,587.file/09-blue-line-motor.png"})
![]({"xsmall":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/10-linescan-768.jpg/_jcr_content/renditions/original.image_file.100.100.file/10-linescan-768.jpg","small":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/10-linescan-768.jpg/_jcr_content/renditions/original.image_file.360.360.file/10-linescan-768.jpg","medium":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/10-linescan-768.jpg/_jcr_content/renditions/original./10-linescan-768.jpg","large":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/10-linescan-768.jpg/_jcr_content/renditions/original./10-linescan-768.jpg","xlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/10-linescan-768.jpg/_jcr_content/renditions/original./10-linescan-768.jpg","xxlarge":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/10-linescan-768.jpg/_jcr_content/renditions/original./10-linescan-768.jpg","max":"https://www.zeiss.com.tr/content/dam/iqs/r/industries/automotive/nev/e-motor/10-linescan-768.jpg/_jcr_content/renditions/original./10-linescan-768.jpg"})
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